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Wheel Speed Sensor
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EXRAD® XLE Rugged Sensor Cables

    Product features:
  • Thermally Robust
  • Over-moldable
  • Oil Resistant

EXRAD® XLE Sensor Cables are high performance cables designed specifically for commercial vehicle wheel speed or other sensing systems. Custom-designed for the environment and application, EXRAD® XLE Sensor meets new requirements for greater temperature excursion and maintains a water tight seal with the over-mold. EXRAD® XLE Sensor provides safety and reliability that wheel speed systems require to ensure proper functioning of safety systems when they are needed most. EXRAD® XLE Sensor features a superior high temperature jacket that allows for excellent sealing for grommets and connectors. EXRAD® XLE Sensor is the cost effective solution to your company’s commercial vehicle needs.

  • High Temperature Rating: 150°C
  • Low Temperature Rating: -70°C
  • Voltage Rating: 60V
  • Flame Resistance: FT-4
  • Oil Temperature Rating: 90°C
  • Ultraviolet Resistance: Black
  • Radiation Resistance: No
  • Flexibility Rating: 5
  • Fluid Resistance Rating: 4
  • Cut-Through Resistance Rating: 3

Specifications

Drawing Ref# Cable Conductor Conductor
Diameter		 Insulation
Primary OD		 Jacket Jacket OD Lbs/Kft
in. mm in. mm in. mm
12894 4.3 Bare Copper .035 .89 .063 1.60 XLE .169 4.3 15.04
12976 4.3 Tinned Copper .035 .89 .063 1.60 XLE .169 4.3 15.04
12861 4.5 Bare Copper .035 .89 .067 1.65 XLE .177 4.5 15.34
12975 4.5 Tinned Copper .035 .89 .067 1.65 XLE .177 4.5 15.34
12977 6.2 Bare Copper .045 1.14 .075 1.90 XLE .244 6.2 29.83
12934 6.2 Tinned Copper .045 1.14 .075 1.90 XLE .244 6.2 29.83

 

Property / Attribute SAE J-1128
TXL
Req.		 EXRAD Sensor
Typical
Performance
Jacket Mechanical Properties
Tensile Minimum psi 1500 1882
Elongation Minimum % 150 360
Jacket Abrasion Resistance
Sandpaper Abrasion 1500 mm 2755 mm
Jacket Fluid Resistance
Auto Transmission Dexcron III @ 50°C 20% max .78
Engine Oil ISO 1817 @ 50 °C 15% max 1.14
Engine Coolant 50% ethylene glycol +50% distilled water @ 50 °C 15% max .69
Gasoline ISO 1817 liquid C @23 °C 15% max 1.47
Diesel fuel 90% ISO 1817, oil No. 3 + p-xylene @23 °C 15% max 3.4
Ethanol 85% Ethanol + 15% ISO 1817 liquid C @23 °C 15% max 3.76
Power Steering Fluid ISO 1817, Oil No. 3 @ 50 °C 30% max 1.74
Battery Acid H2SO4 Specific Gravity= 1.260 + .005 5% max .31
Jacket Flame Resistance
Flame Test 45 degree flame Pass 3/3 pass
Jacket Thermal Performance
Cold Bend @ -70 °C No Cracks No Cracks
Winding Test 1000 hrs @ 150 °C No Cracks No Cracks
Retained Tensile 240 hrs @ 175 °C 80% min 109%
Retained Elongation 240 hrs @ 175 °C 50% min 61%
Primary Mechanical Properties
Tensile Minimum psi 1500 3300
Elongation Minimum % 150 430
Primary Abrasion Resistance
Sandpaper Abrasion Sand Paper Resistance Length in. (14 awg) 18 45
Primary Fluid Resistance
Auto Transmission Citgo #33123 SAE-J311 50+/-3°C 25% Max 5.3%
Engine Oil ASTM D471, IRM-902 50+/-3°C 15% Max 1.6%
Engine Coolant 50% Ethylene Glyco + 50% distilled Water 50+/-3°C 15% Max 0%
Gasoline ASTM D471 Ref. Fuel C 23+/-5 °C 15% Max <1%< p="">
Diesel fuel ASTM D471, 90% IRM-903 +10% p-xylene 23+/-5 °C 15% Max 1.8%
Ethanol 85% Ethanal +15% ASTM D471, Ref. Fuel C 23+/-5 °C 15% Max <1%< p="">
Power Steering Fluid ASTM D471, IRM-903 50+/-3°C 30% Max 1.2%
Battery Acid H2SO4 Specific Gravity=1.260 +/- .005 23+/-5 °C 5% Max <1%< p="">
Primary Flame Resistance
Flame Test Maximum time after burn 70 Sec 4 Sec
Primary Thermal Performance
Cold Bend 4 hours at temperature no cracks/ breakdown -40 °C -70 °C